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Piston System Installation Instruction and Warning
Please read ENTIRE warning and instructions before installing system.
WARNING!!!
Failure to follow instructions set forth in this manual can create a potentially
dangerous situation for the operator and damage to the host firearm. Improper
installation of this product may cause injury, damage or death.
Manufacturers Disclaimer
Adams Arms Inc. shall not be responsible in any manner whatsoever for
physical injury or property damage stemming from criminal or negligent
misuse, improper or careless handling, unauthorized modifications,
defective, improper hand-loaded or reloaded ammunition, neglect or
other influences beyond our direct and immediate control. If you do not
understand the instructions in this manual, please contact Adams Arms
for further clarification. If you are not completely familiar with the
operation and assembly of the AR15/M16 rifle, Adams Arms Inc. strongly
recommends that a professional licensed gunsmith install this product.
Always make sure your weapon is unloaded! Visually inspect to ensure that there is no ammunition in the chamber!
Due to the fact that many of the AR15/M16 rifles in use today are custom rifles and not factory original guns built to military specifications, we cannot guarantee that our Retrofit Piston Driven System will function flawlessly on all rifles, therefore we offer a 30 day money back guarantee. By following these instructions closely, our system will give you years of high performance service.
Ammunition
Warning
Use only brass cased, high quality, domestically produced
ammo for best results. If using surplus use high quality surplus made
to NATO specifications.
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List of Tools Needed For Installation:
1. 1/8 inch Hardened Punch
2. 9/64 inch allen key, preferably an allen key socket
3. 5/32 inch allen key, preferably an allen key socket
4. if using allen key socket(s) ¼ inch ratchet
5. 3/4 inch wrench
6. Metal Hammer
7. min. 8 inch long metal dowel rod, 1/4 inch to 3/8 inch in diameter
*On some occasions:
Dremel with cutting disk
Bench vise
Removal of Stock Parts (Impingement System)
1. Remove the upper receiver from the lower receiver.
2. Remove the bolt carrier and charging handle from receiver.
3. Use a 9/64 inch allen key / socket to remove the stock bolt carrier key screws and pull off the stock bolt carrier key from the bolt carrier.
Note 1: We recommend leaving the gas rings on the bolt in order to stabilize the carrier as it moves into battery during firing.
THE GAS RINGS ARE A REQUIREMENT FOR FULL AUTOMATIC RIFLES.
(set the bolt carrier aside for the first installation step)
4. Remove the top and bottom hand-guards from the barrel by pulling back on the delta ring and pull the hand guards apart. If you don't have standard hand guards, remove any hand guard(s) that might be on the rifle.
5. Use a 3/4 inch wrench to remove the flash suppresser or muzzle
break along with the washer from the barrel.
6. Use a 1/8 inch; hardened punch and a hammer to drive out the sight
pins that hold the sight assembly in place. Some rifles will
have tapered pins. Check both sides of the pins to determine if one
side is larger than the other and drive out the side that is
the smallest. Once both pins are removed, remove the sight assembly/gas
block and gas tube from the barrel by slightly twisting the assembly
from side to side as you pull it forward off the barrel. You
can use a soft (i.e. rubber, plastic, or brass) mallet to tap the
assembly off.
7. Remove the stock front hand-guard cap from the barrel along with sight assembly and gas tube.
Installation of Adams Arms Retrofit Piston System Components
1. You need to make sure that the inside gas tube hole in the receiver is clean and free of debris. Stand the upper receiver up on a table with the barrel pointing downward, and orient the upper so you are able to look inside the bottom of the receiver. Place some type of heavy grease or Vaseline onto the end of the dowel rod. Lightly coat the out side of the bushing with the grease to help it slide into the receiver hole. Push the bushing onto the greased end of the rod with the chamfered end of the bushing pointing away from the rod. Line the bushing up with the receiver hole, then firmly push down on the dowel rod to start the bushing into the receiver hole. If you can not start the bushing by pressing it in by hand, line the bushing up with the hole to the best of your ability and start to tap on the bushing to drive it into the receiver hole. Use the metal hammer to hit the dowel rod to drive the bushing the rest of the way in.
MAKE SURE TO KEEP THE ROD STRAIGHT WHILE DRIVING THE BUSHING IN.
Drive
the bushing in until the top edge of the bushing becomes flush with
the sides of the hole in the receiver.
a. Push the stud of our carrier key into the gas hole in the carrier by twisting the key back and forth until the bottom of the key lines up with the top of the carrier slides. Align the key so it lines up with the groove in between the slides.
b. Use a bench vise to press the key into the carrier until it bottoms out. If you do not have a vise, you can use a hammer to tap on the top of the key to drive it all the way in.
VISUALLY CONFIRM THAT THE KEY IS
ALIGNED IN THE CARRIER GROOVE.
c. Use a 9/64 inch; allen key/ socket to tighten down the front
long cap screw (supplied with system) and the back short cap
screw (supplied with system) into the bolt carrier (45 in/lb).
Use a Threadlocker provided to coat screws before installation.
LET DRY 24 HOURS BEFORE FIRING!
Note 3: If you are not installing the new hand guard
cap because you are using a free float rail, you need to cut
the new hand guard cap in half to use it for a measuring spacer
(spacer). Use a Dremel with a cutting wheel.
4. Installation of Gas Block:
a. Remove the gas plug from the gas block by pushing down on the detent button and turning the plug counter clockwise until the detent button aligns to the 9: O clock position. Pull the gas plug out of the block.
b. Slide the gas block onto barrel with the gas plug keyway cut end pointing towards the end of the barrel. As it becomes difficult to move the gas block backwards, you will have to turn the gas block from side to side as you push it backwards.
Note 4: If the gas block does not slide onto the barrel you need to do the following steps to spread the gas block legs apart: Unscrew the gas block cap screws from the gas block and screw them into the block the opposite direction, until the tip of the screws just enter the slit in-between both of the legs of the gas block. Find an allen key that will slide in-between the slits in the legs. Place the long side of the allen key in the slits making sure to point the long end towards the back of the gas block (opposite the keyway cut). The short end of the allen key should be facing downward when the blocks legs are pointing downward. You need to align the tip of the long end of the allen key in-between the back end of the back legs and the screw in the back legs. ** The long end of the allen key cannot extend past the back of the block. Using the 5/32nd allen key/socket, slightly tighten the cap screws while you hold the allen key in place. Tighten both screws until they are just snug on the allen key. You need to adjust the cap screws so the gas block will slide onto the barrel, but will not twist from side to side without any manual force. Continue with the installation skipping step (d.) Be sure to see (Note 6)
c. Push the gas block back as far as you can towards the receiver. If not using hand guard cap, use the Spacer.
d. Stand the upper receiver up on a table with the barrel pointing up.
e. Tighten the gas block hex bolts with just enough pressure that still allows you to move the block from side to side on the barrel so you can align the gas block using the piston rod. You want the block to stay stationary on the barrel without any manual force.
f. Slide the narrow part of the rod into the front of the gas block, without the spring attached.
g. Make sure that the delta ring hole is lined up with the grove in the barrel nut and the receiver hole.
h. Slide the tip of the rod into the delta ring and receiver hole.
i. Push the rod down until it stops.
j. Insert the gas plug into the gas block; and align the detent button to the 12: O clock position. As you push the gas plug down, make sure you slide the plug into the drive rod sleeve.
k. Push the rod up sliding the sleeve over the gas plug until it stops.
Alignment of Gas Block
1. Make sure the gas block is pushed back tight against the hand guard cap during each step; if not using hand guard cap, use the spacer.
Note 5: If you have a flat top upper receiver, you can use the picatinny rail on the receiver to help align the gas block. Hold the receiver downward at a 45 degree angle and look down the receivers picatinny rail and visually align the gas blocks picatinny rail to it by slightly twisting the gas block from side to side.
2. Stand the upper receiver up on a table with the barrel pointing up. Try sliding the rod up and down a few times. The rod should slide freely up and down. If it does not move freely slightly twist the gas block side to side until you can slide the rod up and down freely. Once you find the correct alignment of the gas block, slide the rod up and down as you twist the rod to all 4 positions at 12, 3, 6, and 9 O clock. Make sure the gas block is pushed back tight against the hand guard cap/spacer.
Be careful to hold
the position when you find it.
Note 6: If using allen key to separate gas block legs: As you keep the block in position slowly unscrew the cap screws and remove the allen key. Screw the cap screws in the standard direction.
3. Slowly tighten the cap screws on the gas block while you hold the proper alignment position for the gas block. Alternate back and forth as you tighten the screws. Make sure the gas block is pushed back tight against the hand guard cap/ spacer.
* If you tighten the hex bolts too hard and fast you will twist the gas block out of alignment.
4. Completely tighten the gas block cap screws to 40-50 ft lbs and repeat step 2.
5. Remove the gas plug and rod from the gas block. Slide the spring and bushing onto the rod and reinstall into the block.
6. Install the crush washer and flash suppressor/muzzle break onto the barrel. Tighten down the break.
Installation of Hand Guards
1. Push the front of the bottom hand guard into the bottom of the hand guard cap. Make sure the front of the bottom hand guard fits under the two notches in the inside of the hand guard cap. Stand the upper receiver up on a table with the barrel facing upwards. As you push the bottom hand guard into the hand guard cap, pull down on the delta ring and push the hand guard onto the barrel nut; let go of the delta ring when the hand guard is in place.
2. Push the front of the top hand guard into the hand guard cap.
Pull the delta ring back and push the top hand guard onto the
barrel nut, let go of the delta ring when the hand guard is in
place.
Installation Complete.
Gas Position Setting and Carrier
Timing
We recommend using FMJ Winchester white box or Federal m193 ammo for gas setting testing.
Our piston system was designed for rifles that were built to mil-spec. Most importantly rifles that have their gas port hole drilled to mil-spec. Because of manufactures differences in gas port hole size, our piston system was designed with three different gas settings. These settings are found on the gas block. Looking at the front of the gas block you will see four different groves where the detent button in the gas plug will fit once the plug is installed in the gas block. The grove at the 9 O'clock position is the insertion grove. The groove at the 12 O'clock position is the full gas setting (as pictured). The 1 O'clock position is the lower gas setting. The 3 O'clock position is the off setting. If the manufacture of you rifle drilled the gas port hole to the mil-spec size (size changes depending on barrel length) the full gas setting should work best for the proper cycling of our system (proper velocity of the bolt carrier). Some manufactures drill the gas port hole size out larger than mil-spec. They do this in order to get more gas (than is required) running through the impingement system, so there is no chance of the rifle not working with weak pressured or non-brass ammo. If your rifle is made by one of these manufactures then our system will cycle faster (high carrier velocity) than what is the proper velocity.
The way to determine if your rifle is cycling to fast or slow is to watch were the spent round casings are landing after ejection. If the case is bouncing off the case deflecter and landing at 12:30 to 2 O'clock then the carrier is moving at to high of a velocity. You would need to turn the system down to the lower gas setting. You want your cases ejecting at 2:30 to 4 O'clock. Ejection at 4 O'clock (as pictured) should be a forceful ejection and not a lob. A short lob at 4 O'clock is to slow of a carrier velocity. The low gas setting may be used for suppressors, if needed. The off gas setting will shut off the system and stop the cycling of the rifle.
This activity should be repeated as often as possible.
Full Auto Fire:
There has been situations were we have experienced carrier bounce during full auto fire. Carrier bounce is caused by the carrier moving to fast as it moves forward into battery (to high of a velocity), were the carrier hits the barrel extension and bounces off the extension (out of battery) as the hammer is hitting the firing pin. When the carrier is out of battery the firing pin can not hit the primer to ignite the propellant. When you experience carrier bounce the rifle will stop running during firing, the hammer will be forward with a live round in the chamber. If you look at the round in the chamber you will usually see light primer strikes.
To fix carrier bounce use a heavier buffer than what is in the
rifle until you get the bounce to stop. Buffers are made with
different weights, that are denoted on the face of the buffer
from lightest to heaviest: nothing on face, H, H2, H3, X.